PTFE TUBING
Paste-Extruded Tubings Made from the
Fluoro-Plastic, PTFE
Thanks to its exceptional chemical,
thermal and dielectric properties, PTFE ranks at the top of the list of
fluoro-plastic materials.
These properties enable manifold
problem solutions in the chemical, electrical and medical sectors. Due to the
stable combination of fluorine and carbon atoms and the nearly complete
shielding of the carbon chain by the fluorine atoms PTFE has nearly universal
chemical resistance. This property is attributable to the material’s molecular
structure. The straight carbon chain is completely covered with a layer of
fluorine atoms.
Chemical reactions between PTFE
and other substances are limited to
a few exceptions: alkali metals in
melted or dissolved form attack the
polymerizate, causing a brown
discoloration. Also, elementary fluorine
and chlorinetrifluoride effects
PTFE at higher temperatures and
pressures.
For some years, paste compounds have
been used increasingly as well. The most common compounds are PTFE-carbon,
PTFE-glass, PTFEbronze and PTFE-graphite.
Pure-white material will continue to be
used wherever the PTFE’s outstanding chemical and thermal resistance and
adhesive properties are required. Glass-filled material is preferably used when
wear resistance, which is required with industrial applications in particular,
should be increased. Carbon and graphite improve the thermal conductivity of the
tube in addition to some mechanical properties.
By adding bronze as a filler the creep
tendency of the base material can be reduced. A filler which has been gaining
continuously increasing importance is bismuth-carbonate, which is primarily
suitable for medical applications. This enables tubes used in endoscopic surgery
to be made visible on respective fluoroscopic monitors during surgical
procedures.
The aforementioned properties are key
factors contributing to the continuously increasing utilization of PTFE tubings
in the chemical, electrical and mechanical industries, but also in medical
technology. Standard tube dimensions range from 0.3 x 0.8 mm to 24 x 26 mm and
above.
Thermal loadability
- The thermal loadability of PTFE ranges from –260°C to +300°C (e.g. no brittling
in boiling helium at –269°C)
- This temperature range is not achieved by any other commercially available
plastic material. The permanent service temperatures, however, depend on the
respective load and stress factors
- In concrete terms this means that PTFE in case of moderate mechanical stress can
be used at temperatures ranging between –200°C to +260°C
- Unfilled PTFE is physiologically
neutral
- PTFE conforms to the requirements of the U.S. Food & Drug- Administration (FDA)
and therefore be used with components coming into contact with foodstuffs
- A very positive factor in this context is the material’s resistance to hot vapor
which means that PTFE parts are very suitable for sterilization in medical or
food applications
- Conformity certifications for various pigmented tubes are available
Chemical Industry
- For analytical and measuring equipment in
chromatography and lab technology as
well for lining measuring sensors in chemical
process technology
- For transportation of food products, oils, resins and paints
- For transportation of aggressive media such as acids, alkaline solutions, gases
and solvents
Plant Machinery, e.g. Painting Lines
- In spray-painting lines in which pressureproofed
tubes and tubes are used
Electrical Industry
- Insulation of high voltage cables
- Lining of electrical heating elements as
protective sheathing for electroplating
and micro-electronics
Medical Technology
- Cannulas
- Catheters
- Pipettes
- Endoscopes
PTFE is physiologically harmless, non-toxic and
can be used in medical applications. Even a
respective pre-treatment of the surface using a
plasma- or wet-chemical etching process will
not substantially impair the tube properties. This
special additional treatment is required whenever
PTFE surfaces are supposed to be bonded
with accessory parts, such as ceramic tips.
Mechanical Applications
The lower friction coefficient of PTFE enables
bowden cables to be lined for example. In view
of the high ambient temperatures in the engine compartment and due to stricter emission
standards, automotive applications have been
gaining increasing importance.
Liquid Chromatography
Ultra-pure PTFE tubes without aromates which
interfere with analytical processes.
Stock Dimensions of PTFE Tubings
Type HN 1331, Virginal PTFE,
Tolerance According to GKV Guideline
|
ID mm x OD mm |
Part No. |
|
0.30 |
1.75 |
062.693 |
|
0.50 |
2.00 |
062.782 |
|
0.60 |
1.10 |
062.804 |
|
0.70 |
2.00 |
062.698 |
|
0.90 |
1.50 |
062.936 |
|
1.00 |
1.50 |
062.979 |
|
1.00 |
1.60 |
063.002 |
|
1.00 |
1.80 |
063.010 |
|
1.00 |
2.00 |
063.096 |
|
1.00 |
3.00 |
063.177 |
|
1.15 |
1.75 |
063.231 |
|
1.40 |
2.20 |
063.320 |
|
1.50 |
2.50 |
063.452 |
|
1.50 |
3.00 |
063.460 |
|
2.00 |
3.00 |
063.525 |
|
2.00 |
4.00 |
063.541 |
|
2.50 |
4.00 |
063.835 |
|
2.50 |
4.50 |
063.843 |
|
2.70 |
3.20 |
063.878 |
|
2.70 |
3.50 |
066.125 |
|
3.00 |
3.90 |
064.106 |
|
3.00 |
5.00 |
064.203 |
|
4.00 |
5.00 |
064.262 |
|
4.00 |
6.00 |
064.270 |
|
4.50 |
6.00 |
216.801 |
|
5.00 |
6.00 |
064.327 |
|
5.00 |
7.00 |
064.335 |
|
6.00 |
7.00 |
064.378 |
|
6.00 |
8.00 |
064.386 |
|
7.00 |
8.00 |
064.424 |
|
8.00 |
9.00 |
386.073 |
|
8.00 |
10.00 |
064.467 |
|
9.00 |
11.00 |
064.483 |
|
9.00 |
12.00 |
224.480 |
|
10.00 |
12.00 |
064.491 |
|
14.00 |
16.00 |
064.556 |