DIAPHRAGMS

Diaphragms are hermetical seals between two spaces with media and pressures which, typically, differ from each other. Unlike piston and rod seals, there is no drag leakage at the contacting surfaces, and the requirements to be met in terms of tolerances and surfaces are lower.

Chemical resistance to aggressive media, flexibility and long service life are major requirements made on materials and the design of membranes. For perfect service, it is indispensable that diaphragms design and selection of the respective compound be adapted specifically to the particular application conditions.

Bellows

Benefits

  • Good reverse bending strength
  • Nearly universal chemical resistance
  • Very good suitability for sterilization
  • Temperature resistance –60°C to +200°C
  • FDA-approved materials
  • Freedom of design
  • Homogeneous structure

Fields of Applications

  • Metering devices for the pharmaceutical and food industries
  • Pumps for the chemical industry
  • Pumps for painting technology
  • Pressure regulators
  • Pharmaceutical valves

Diaphragm Design

PTFE diaphragms are used in metering devices for the pharmaceutical and food industries as well as in pumps of the chemical industry and in painting technology.

Because of their outstanding physical and chemical properties PTFE diaphragms are being used in constantly increasing fields of application. The lift of the diaphragm is determined by its shape and design as well as the existing effective diameters.

To reduce the risk of damage, the sandwich diaphragm technology is primarily being used (principle of the double barrier, diaphragm technology with breakage sensor). This enables early detection of malfunctions for planned execution of timely repairs and appropriate corrective action which reduces production downtimes significantly. In addition, this helps prevent contamination of the media fluids to be pumped.

With multi-layered diaphragms and constant material thicknesses the actuating forces are considerably lower than those of single-layered diaphragms.

In addition to stamped diaphragms, machined diaphragms are increasingly being used. A major advantage over PTFE/elastomer composite diaphragms is the homogeneous structure and freedom of design offered by these diaphragms.

To increase service life, specially treated PTFE films and films made from modified PTFE are used.

 

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